Frequently Asked Questions

FAQ2026-02-18T12:11:44+02:00

Frequently Asked Questions

At what level should the oil be when the compressor is stationary before it is started up?2026-04-13T11:48:44+02:00

General rule: at the middle of the sight glass, or between the minimum and maximum marks, ideally closer to the mid-point.

Oil level may appear lower immediately after shut down – allow time for the oil to drain back, never check oil when the compressor is running.

How can Airstream Compressors help?2026-04-13T11:52:11+02:00

Airstream Compressors supplies innovative, energy-efficient compressed air solutions, including compressors, dryers, pressure vessels, air treatment, and nationwide technical support.

 

How long should a compressor last?2026-04-13T11:53:15+02:00

With correct sizing, installation, and maintenance, industrial screw compressors can operate reliably for many years.

Do I need a backup compressor?2026-04-13T11:55:28+02:00

Critical operations often require backup air or hire units to prevent downtime during maintenance or breakdowns.

How can I reduce my compressed air costs?2026-04-13T11:56:40+02:00

By fixing leaks, lowering pressure, using energy-efficient compressors, installing proper air storage, servicing equipment regularly, and using VSD or PM technology.

Can I expand my compressed air system later?2026-04-13T11:58:33+02:00

Yes. Modular compressors, dryers, and storage allow systems to grow with demand without major redesigns or inefficiencies.

How much electricity does a compressor use?2026-04-13T11:59:27+02:00

Electricity accounts for up to 80% of a compressor’s lifetime cost. Efficient design, correct sizing, and VSD technology can dramatically reduce consumption.

Why do pressure vessels need certification?2026-04-13T12:29:35+02:00

Certification (ASME, CE, EN) ensures vessels are designed, manufactured, and tested safely. Certified vessels are legally required and protect people and property.

What is PER and does it apply to my equipment?2026-04-13T12:30:26+02:00

PER (Pressure Equipment Regulations) is South African legislation governing all pressure equipment above 50 kPa (0.5 bar). It applies to compressors, air receivers, dryers, and piping systems.

What air quality standard should my system meet?2026-04-13T12:32:17+02:00

ISO 8573-1 defines compressed air quality classes for particles, moisture, and oil. The required class depends on your application (e.g. food, pharmaceutical, manufacturing).

Why does compressed air leak, and how costly is it?2026-04-13T12:34:01+02:00

Leaks are common and caused by defective equipment and perishing pipes and can waste 20–40% of generated air. Even small leaks significantly increase energy costs and force compressors to work harder.

How often should compressed air equipment be serviced?2026-04-13T12:35:04+02:00

Service intervals depend on operating hours, environment, and load. Regular preventative maintenance reduces breakdowns, improves efficiency, and extends equipment life. Airstream Compressors service intervals are as follows: first service at 600 hours, thereafter every 2000 hours alternating between a minor and major service.

What is a wet receiver and a dry receiver?2026-04-13T12:35:59+02:00

A wet receiver is installed before the dryer to remove bulk moisture and stabilise pressure. A dry receiver is installed after the dryer to store clean, dry air and manage peak demand.

What is the difference between refrigerated and desiccant dryers?2026-04-13T12:36:56+02:00

Refrigerated dryers are ideal for general applications, typically delivering a +3°C dew point. Desiccant dryers provide much drier air (-20°C, -40°C or -70°C) for critical or sensitive processes.

Why is an air dryer important?2026-04-13T12:37:52+02:00

Air dryers remove moisture from compressed air, preventing corrosion, product contamination, tool damage, and system failures. Moisture is one of the biggest threats to compressed air systems.

What does VSD or PM VSD mean?2026-04-13T12:38:53+02:00

VSD (Variable Speed Drive) compressors adjust motor speed to match air demand, reducing energy consumption. PM (Permanent Magnet) motors increase efficiency even further by reducing electrical and mechanical losses.

What is the difference between a screw compressor and a piston compressor?2026-04-13T12:40:00+02:00

Piston compressors are best for low-demand, intermittent use. Screw compressors provide continuous, smooth airflow, are more energy-efficient, quieter, and better suited for industrial applications.

How do I know what size compressor I need?2026-01-21T01:52:01+02:00

Correct sizing depends on your actual air demand (l/min or m³/hr), required operating pressure, duty cycle, peak demand, and future expansion plans. Oversizing wastes energy, while under sizing causes pressure drops and downtime.

What is compressed air used for in industry?2026-01-21T01:51:28+02:00

Compressed air is used to power tools, machinery, automation systems, packaging lines, pneumatic controls, instrumentation, cleaning processes, and more across manufacturing, food processing, automotive, logistics, and mining industries.

How often should a pressure vessel be drained and why?2026-01-22T10:02:23+02:00

Daily for manual drain valves or automatically during the course of the day with an auto drain.

A pressure vessel should be drained regularly to remove condensed water and contaminants that collect inside during normal compressor operation. Failing to drain a vessel is one of the most common causes of corrosion, inefficiency and premature failure in compressed air systems.

What happens if my air system runs without a pressure vessel?2026-01-21T01:50:00+02:00

Unstable system pressure, increased compressor cycling which wears out the intake valve, higher energy cost due to frequent cycling, poor moisture management, increased load on dryers and filters, reduced compressor efficiency, shortened equipment life.

How often to change inline filter elements?2026-01-22T09:45:24+02:00

Most inline filter elements should be replaced every 6 to 12 months or after 2,000–4,000 operating hours, whichever comes first. However, this can vary based on air quality requirements and system conditions.

 

When to change from a piston compressor to a screw compressor?2026-01-21T01:48:58+02:00

If your piston compressor is running constantly, struggling to keep up, costing more to maintain, or driving up energy bills, it’s time to upgrade. For most industrial applications, screw compressors are the smarter long-term investment.

How to maintain an air compressor?2026-01-21T01:48:18+02:00

By doing daily checks, oil level, unusual noises or vibration, pressure readings and temperature reading, drain moisture from air receivers and making sure the auto drain is working, looking for and repairing air leaks.

By doing weekly checks, check the air filter for dirt or blockage, check belts, hoses and fittings for wear, ensure cooling fans and ventilation are clear, verify drain valves are operating correctly.

By doing monthly maintenance, inspect oil and look for contamination, check pressure drop across filters, inspect electrical connections for heat or looseness, check safety devices and alarms, inspect piping for leaks and corrosion.

Regular servicing on time according to total hours run.

How often should a pressure vessel be pressure tested?2026-01-21T01:46:42+02:00

A pressure vessel should be hydrostatically pressure tested every 36 months from date of invoice.

What is a pressure vessel and when to use one?2026-04-13T11:45:50+02:00

In compressed air systems, a pressure vessel is commonly referred to as an air receiver.

Its main purpose is to store compressed air, stabilize system pressure, and improve the efficiency and safety of the entire compressed air system.

The pressure vessel stores compressed air for immediate use, handles peak air demand without overloading the compressor, allows air to cool and moisture to condense and acts as a safety buffer in the system.

A pressure vessel should be used when;

  • you have a compressed air system,
  • your demand fluctuates,
  • you want to reduce energy consumption,
  • moisture removal is important,
  • air quality matters, and
  • when you need system stability and safety.

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